Broken Exhaust Manifold Bolt Repair

Easily repair exhaust leaks without removing broken manifold bolts with Dorman's Exhaust Manifold to Cylinder Head Repair Clamp. Position: Front Passenger Side. Loosen and remove all the exhaust manifold bolts including the broken one. And Founder, ProMAXX® Tool It’s easy to misunderstand the term “drill bit,” which refers to a cutting tool with a spiral flute that is used to cut wood, steel, concrete, or just about any other material. Hole is shot anyway, did too much damage to the threads to use them. A leaking exhaust manifold gasket can cause a burned exhaust valve, which can cause exhaust from the combustion chamber to flow the wrong way into the the intake manifold. and the engine is now running rough from ignition issue … read more. Refer to Exhaust Manifold Cleaning and Inspection. After that, they will certainly eliminate your engine slowly. I looked more carefully with a small variable angle mirror that I use to see my teeth. I attempted to remove a bolt from a Aluminum intake manifold and it appears to be frozen. I have a broken exhaust manifold bolt that I am having difficulty extracting. The task can be done with just about any welder meant for steel. Would it be alright to use the 7. If this happens, the mechanic will have to remove the broken bolt or stud, which can increase the labor time needed to fix the problem. Exhaust manifold repair made easy – Jeff Del Rossa, Pres. Provided you can get the manifold off, removing the broken bolts should be easy enough with a good quality (ie not Chinese) self grip wrench. The repairs will be made at no charge to the customer. For all other cylinders, only replace studs that are broken or that may have backed out during exhaust manifold removal. In this video, we're going to show you how to replace the exhaust manifold bolts. Fortunately in a former life I was a mechanic and worked in a shop that replaced many cracked manifolds so I got pretty adept at removing them without breaking bolts and occasionally removing broken bolts. »3 broken exhaust manifold bolts---3500 bucks If I can do this myself and save roughly 3300 off the repair quote I'll be proud I did it myself. Buy KAP169 - Exhaust Manifold Bolt Repair Kit - No Need to Remove Broken Bolts: Exhaust Manifold - Amazon. My RH exhaust manifold has developed a leak. If this happens, the mechanic will have to remove the broken bolt or stud, which can increase the labor time needed to fix the problem. Clean and inspect the exhaust manifold. Find more info at http://www. Dealers are to replace the exhaust manifold if it is determined to be cracked. 5" Exhaust Repair Oval. ProMAXX Tool has announced the availability of the new Myra 200 Series ProKit. For all other cylinders, only replace studs that are broken or that may have backed out during exhaust manifold removal. This Manifold Repair Clamp attached to the cylinder head, applies pressure to the manifold and creates a seal to take the place of the broken bolts. [See the sections below and Turbo: Broken Turbo Exhaust Stud] Parts. Therefore Cummins has updated the center section of exhaust manifold and bolts and spacers. Exhaust Manifold Repair Kit - GM Inline Designed to assist in the removal and subsequent replacement of broken exhaust manifold mounting studs/bolts in a variety of domestic light and commercial truck (pick-ups, vans, etc. Brokenbolt. I found the leak, broken exhaust manifold rear bolt. Exhaust studs are notorious for freezing up and breaking. Exhaust Manifold Bolt Repair Kit For Gm Truck Suv -no. Hole is shot anyway, did too much damage to the threads to use them. With rare exception, this is met with either a broken cylinder head or other components being pried against. Simply install the bracket and eliminate the exhaust leak! This video gives a brief overview of the exhaust manifold bolt repair kits that are available for sale on our website. 8L V-10 Ford gas engines. On the cat manifold bolts are any bolt that you have welded on let it cool and dont try to screw out untill you set there for a while and try to turn it bolt ways a little. I would put a small diameter cut-off wheel in a die grinder and just cut the head of the bolts off and then just remove the broken part of the manifold and leave as much of the bolt still in the head. The manifold gasket is another area of concern that has to sustain the expanding and contracting of the heated metal. I am at least the second owner of this truck, bought it with 54k miles and now have 82k. Removing broken bolts and studs is never a fun job and can take more time than you think. Is there a quick fix so I can get the inspection done and that will give me time to order and replace with SSI's and muffler?. As a side note I use the same code scanner and that code would be from your passenger side manifold leaking for sure (p0430). Broken exhaust manifold bolt. You can also find other images like exhaust flange clamp,broken manifold bolt clamp,exhaust repair kit,exhaust flange repair system,6 exhaust clamp,thermostat housing repair clamp, and others. If it is sticking out enough, put a nut on it and weld it in place, then back it out. A leaking exhaust manifold gasket can cause a burned exhaust valve, which can cause exhaust from the combustion chamber to flow the wrong way into the the intake manifold. 1/2 of the mounting ear on the left side has been broken off, was hoping there was enough left for the bolt to grab and tighten down when I put it back together. How do the experts remove the rusted bolts from the aluminum cylinders?. Cut, drill and install new bolt. Any thread would do as long as you have a new "bit of circular rod with sufficient thread" (technical term) exposed to clear the manifold flange. 2001 they changed to a larger bolt and haven't had the issue anymore. Thats when people go to youtube searching for things like "how to remove a broken bolt" or "exhaust stud removal". I cracked 3 of the aftermarkett ones in 6 months before buying the factory ones. I have broken bolts from the manifold. You want adequate thickness to make sure that the drill bit is at an exact right angle to the manifold face. kralautoparts. so this is a quick video for broken exhaust manifold studs to connect to y pipes. Hole is shot anyway, did too much damage to the threads to use them. With rare exception, this is met with either a broken cylinder head or other components being pried against. exactly the reason i didn't want to attempt this repair myself. The 454 engine was notorious for having exhaust manifold problems and I had a warped manifold with a broken stud on my 1996 454. Also, IDK about today but flex pipes on the exhaust was good for fail during inspection. Loose parts almost always lead to repair bills. I too have broken exhaust manifold bolts on my 2003 Sierra 2500 HD with 6. Depending on the cost to repair the broken bots, it might be more cost effective to have the Banks system installed. How do you remove a broken exhaust manifold bolt from a 2006 Jeep Commander? The first step is to remove the manifold. I need to replace the exhaust manifold gasket and the attaching bolts. Oh, the welding technique works great on all studs because the heat or electricity makes the studs easy to remove. This expansion happens naturally, and at first, the manifold and mounting studs are in a state of “elastic deformation. Showing how I remove exhaust manifolds on the 2002 Silverado 2500HD with 6. I thought that was an OK price but I thought I would ask here. Find many great new & used options and get the best deals for KAP169 - Exhaust Manifold Bolt Repair Kit - No Need to Remove Broken Bolts New C at the best online prices at eBay!. I've got an exhaust leak on the NAA's manifold. The exhaust leak is caused by the end retaining bolts on the manifold breaking off inside the cylinder head The Exhaust Manifold Bolt Repair Bracket will repair the exhaust leak without having to remove the cylinder. Exhaust Manifold So, I have a 2003 Tahoe with a couple bolts broken on my exhaust manifold, making an annoying ticking noise. Dodge has improved on the bolts design, and owners are suggested to repair the problem before the bolts break. This NAPA Advantage repair clamp creates a seal without needing to extract the broken stud. Search Results for Cummins Exhaust Manifold on HeavyTruckParts. 460 Exhaust Manifold Bolt Broken by oldsmoboat: I heard an exhaust leak today and found a broken manifold bolt. You may have to drill out the broken stud. T he problem I have with the whole ordeal is that I have to pay for the repair to remove the broken bolt. Any idea what I can expect to pay to have it fixed at a dealership? I have 85k on the truck. My question is: why not just get them fixed using the 5 year/100,000 Mile power train warrant? I looked it up and exhaust manifolds are specifically listed as. broken exhaust bolts in head. Removing broken bolts and studs is never a fun job and can take more time than you think. Our Exhaust Manifold Bolt Repair are designed to instill a sense of elegance and awe. It is located in the right rear of the motor in my class c. This is a known issue with these motors and there are quite a few posts on ford-trucks. I left the O2 sensors on the Y pipe and disconnected the electrical plugs. The 2009 Dodge Ram 1500 has 13 problems reported for broken exhaust manifold bolt. no temporary fix the real fix is to remove the manifold , drill and use an extractor tool to remove the broken stud. The dealership is aware of this even though they act dumbfounded when Im talking to them abou the issue. YourMechanic. Exhaust Manifold Bolt Repair Kit For GM Truck SUV -No Need to Remove Broken Bolt Exhaust Manifold Bolt - $20. I have a 06 Hemi with broken Exhaust manifold bolts, it has an exhaust leak only at start up for maybe 1 minute or less,,,,, 1500 dollars repair each side at the shop ugh, have been told its a common Hemi issue :4-dontknow:,,,,, question is what is the scenerio if I don't have it repaired ?. drilles out and replaced now a little over year later at 75,000 miles the left side is making the same noise adn I am sure they have broken bolt heads too. Dorman Products - 917-107 : Exhaust Manifold Clamp Repair. We currently have over 20 Templates to choose from so you can quickly fix Broken Manifold Bolts. Showing how I remove exhaust manifolds on the 2002 Silverado 2500HD with 6. When an exhaust manifold bolt breaks, repairing it with original equipment usually requires removing the entire cylinder head. 1L mounted on a 2003 w22 or P32 (depends which manual you read) workhorse chassis that has recently "popped" or sheared (2) exhaust manifold bolts, (1) very front left side and (2)very back right. Install this part is to repair the Driver's Side Rear Corner or the Passenger Side Front Corner broken exhaust manifold bolts; The Exhaust Manifold Bolt Repair Brackets will repair the exhaust leak without having to remove the cylinder head or drill out and replace the broken end bolts. kralautoparts. All 2pcs Repair Broken Cracks Broken listed are from our selection from Ebay. Any thoughts or ideas are appreciated. The other company and I believe original manufacturer of the clamps is Kral Auto Parts, kralautoparts. My question is: why not just get them fixed using the 5 year/100,000 Mile power train warrant? I looked it up and exhaust manifolds are specifically listed as. Find Dorman Exhaust Manifold Clamps 917-107 and get Free Shipping on Orders Over $99 at Summit Racing! Exhaust leaks and broken manifold bolts—Dorman has a solution: new exhaust manifold clamps! Their innovative repair clamps attach to the cylinder head, apply pressure to the manifold, and create a seal to take the place of the broken bolts. You may then be able to grab the stub of the broken piece with a vice-grip pliers and work it loose with heat and penetrating oil. The Studfix clamp reattaches your exhaust down-pipe and flange to your manifold by hooking over your manifold's ear, simply tighten the provided nuts and say goodbye to your noisy exhaust. Kap169 Exhaust Manifold Bolt Repair Kit - No Need To Remove Broken Bolts. Where the bolts broke off on his is the head of the bolt. if the bolt did break flush with the head we have always had to pull the head at out shop. What's the best repair shop in town that could tackle the job of removing broken exhaust manifold bolts on my Hemi Ram? I have replament shorty headers with grade 8 locking header bolts to put back on. It does look like access to the bolts is pretty easy, but one broken bolt can ruin your day. I never use manifold gaskets on 7. Broken exhaust manifold bolts can be the start of a daunting journey of trying to figure out the best way to remove that broken bolt. BMW dealer takes a look at the issue and finds one of the EGR cooler bolts broke off inside the exhaust manifold. Exhaust Manifold Bolt Repair Kit For Gm Truck Suv -no Need To Remove Broken Bolt. Since I purchased this 1993 E350 7. These oils can last just until the moment the manufacturer recommends for them. The snapping of the manifold bolts usually occurs in conjunction with a cracked manifold. Took it in for it's oil change (religiously done every 3,000 miles since I bought it 145,000 miles ago) and mentioned to the service manager "Look for an exhaust leak. This NAPA Advantage repair clamp creates a seal without needing to extract the broken stud. This Manifold Repair Clamp attached to the cylinder head, applies pressure to the manifold and creates a seal to take the place of the broken bolts. Exhaust Manifold Bolts Broken Repair There is a link to my thread about the repair. When inspecting motorhomes, I go over them with a good flashlight: head to exhaust manifold, joints in exhaust manifold (most are 3 piece), manifold to turbo, turbo to exhaust brake (if present) and exhaust brake or turbo to exhaust. Dodge has improved on the bolts design, and owners are suggested to repair the problem before the bolts break. ProMaxx Tool | Exhaust Manifold Repair Tools and More Cart Empty. but does not cover the studs and the dealer just reports Stud broken and. I've seen people have them on their exhaust system for years. Your order may be eligible for Ship to Home, and shipping is free on all online orders of $35. The Rocky tool, is engineered to handle both two and three valve versions of the 4. A lot seem to be opting for headers. Small Broken Bolt Removal Kit Demo. Used by the U. After I remove the manifold I have to remove three broken bolts. We had a lot of problems with the 3400's in heavy equipment with exhaust bolts. Got the replacement bolts @ the chevy house today. Easily repair exhaust leaks without removing broken manifold bolts with Dorman's Exhaust Manifold to Cylinder Head Repair Clamp. Exhaust manifold bolts break, and on the driver side rear, they can be expensive to repair. The noise has gotten much louder and now there are 2 broken studs on both sides of the engine. Pics taken from below the vehicle, and the wet around it is PB Blaster. 7 hemi, my issue is concerning "the hemi tick" which is actually broken exhaust manifold head bolts. and The repair to the left side was more extensive than was first thought. For some makes and models, Broken Manifold Bolts are a routine problem. Well, below is a pic of what I found on the right side exhaust manifold. I have soaked them for a week in Liquid Wrench. There is a company in rural MN that manufacturers exhaust manifold bolt repair kits for when bolts get rusted in or broken off in the exhaust manifold of many different types of vehicles. Summit Racing and Harbor Freight have solutions for broken bolts and stripped threads. Removing broken exhaust bolts below head surface without drilling. Small Broken Bolt Removal Kit Demo. Repairing broken exhaust manifold bolts is time-consuming, but necessary for your car's safety and efficiency. Has anyone had this problem? If so what repairs were made to fix the problem? The truck is a Ford F350 Super Duty FX 4x4. The other company and I believe original manufacturer of the clamps is Kral Auto Parts, kralautoparts. ) I installed the bolt and washer. You can't have enough tools in your garage! JEGS has a tool store full of useful garage tools and equipment to help with automotive repair and restoration. It looks fairly easy to get to but how do I get it out? Thanks. When I pulled down the engine I am rebuilding, I could see and feel that the exhaust bolts were rusted in place. Reduce repair times and risk associated with broken stud extraction. 6L engine has been diagnosed with rusted exhaust manifold bolts. This NAPA Advantage repair clamp creates a seal without needing to extract the broken stud. ProMAXX Tools is a manufacturer of high-quality precision broken bolts extractor tools made in the USA. 0S for that matter, manifold gaskets can always be a point of. Dealer priced it out at about $1400 per side. Exhaust Manifold Gasket Replacement- Causes, Symptoms, Severity and Estimated Repair Costs. Your order may be eligible for Ship to Home, and shipping is free on all online orders of $35. Even if you can get the manifolds to seal to the heads you're losing the heat shields. Black soot marks where the manifold mates to the cylinder head are key indicators of an exhaust manifold gasket leak. Got the replacement bolts @ the chevy house today. 3 they never seem to be seized in the threads. Simple, quick and. This is a quick and totally accurate tool to repair and replace broken studs without damaging the head, or worse, having to remove the engine. With rare exception, this is met with either a broken cylinder head or other components being pried against. With the manifold off mig a nut to the broken bolt. If this happens, the mechanic will have to remove the broken bolt or stud, which can increase the labor time needed to fix the problem. Let us know how it goes. Re: exhaust manifold bolts Apr 07 2013, 2:42pm well my drivers side bolt all the way in the back is broken off not flush but it is broken deeper in the threads. The kits are precision-machined from American-made 6061 aluminum with U. Anyone have any advise for removing the broken stud and replacing it? I was thinking of heating the manifold with a torch and pounding the broken one out. Next, clean up the mating surface and install the header with the supplied gasket. This Manifold Repair Direct replacement for a proper fit every time Replacement restores drivability and proper engine performance. Had the shop repair them when they did the heads. Repairing broken exhaust manifold bolts is time-consuming, but necessary for your car's safety and efficiency. Great product at a fair price. Noticed a ticking & irritating "rattling noise. They are specially treated to resist heat and corrosion. I am at least the second owner of this truck, bought it with 54k miles and now have 82k. I'd use heat as a last resort. Given the nature of my repair, ( exhaust manifold replacement/ difficult-ignorant ), Leondo did a fantastic job. After I remove the manifold I have to remove three broken bolts. In this video, we're going to show you how to replace the exhaust manifold bolts. Cut repair time from 4-5 hours per engine side to less than 90 minutes. Repairing broken exhaust manifold bolts is time-consuming, but necessary for your car's safety and efficiency. If it's broken at the head, drill all the way through the bolt (reverse drill bits if you've got them, then an easy out. A torch in the bilge is a scary thing. Re: Ford 460 exhaust Manifolds: old timer: 10-8-11 : Ford E350 with 460, broken exhaust bolt on rear of engine. The broken stud is now left on the back of my engine. This new tool is a must for every 911 mechanic and will pay for itself the first time you use it. I have 2 manifold bolts broken on the drivers side. Order Exhaust Manifold Clamp for your vehicle and pick it up in store—make your purchase, find a store near you, and get directions. Any idea what I can expect to pay to have it fixed at a dealership? I have 85k on the truck. With it being a 2006, you may see a check engine light in the future with a P0300 misfire. 5318424 Douglass Automotive Tools and Parts Large Inventory of New and Aftermarket Automotive Parts. DIY - Snapped exhaust manifold stud removal Here is a little write up on how to remove the ever-so-common broken exhaust manifold stud, but can be used to get out other broken bolts. When you use one of these clamps, I think that just having a bolt. Removing a broken exhaust manifold stud is tricky as it can require simply using Vise grips to loosen it by hand or a drill to completely dislodge it, ruining the surrounding threads. BMW dealer takes a look at the issue and finds one of the EGR cooler bolts broke off inside the exhaust manifold. Spray the bolts and clip nuts holding the exhaust pipe to the manifold the night before if you can. Broken exhaust manifold bolts can be the start of a daunting journey of trying to figure out the best way to remove that broken bolt. I've got an exhaust leak on the NAA's manifold. If so how? Weld a nut, drill it out, etc. 00 to repair ,ouch. so my question is after two years on your. It's a 95 with about 70,000 miles. The dealership is aware of this even though they act dumbfounded when Im talking to them abou the issue. If it does turn out to be a cracked manifold I'm considering a different approach. Here are some repair tips to save you time and money. My question is: why not just get them fixed using the 5 year/100,000 Mile power train warrant? I looked it up and exhaust manifolds are specifically listed as. Re: Exhaust manifold bolt keeps breaking Changing the pitch of the impellor or eliminating any cavatation that may exist is the key to keeping bolts from snapping off as long as the rubber gromments and the mounting bolts and washers are all in good condition and properly torqued down. Ford F250 6. Despite what others have suggested, the likelihood of exhaust entering the cabin without you noticing is slim. on a scale of one to ten, how does replacing a broken bolt on the manifold rate? I checked with a local repair shop - $60 in parts for gasket and bolts. Check engine light popped on afterwards and showed #6 misfire. How to Replace Broken Exhaust Manifold Studs on a Ford F150 by Elizabeth Ireland When the exhaust manifold studs break on a Ford F150, the driver will notice a puttering sound on cold start-up because the backside of the exhaust manifold will vibrate, smacking into the engine head. broken exhaust manifold stud Post by mpack943 » Mon Apr 06, 2009 10:33 pm I have a 98 f150 with the 4. See the huge inventory of parts below and click for more info. Working on my dump truck today, replacing exhaust manifold gaskets. They are the last 3 on the manifold. T he problem I have with the whole ordeal is that I have to pay for the repair to remove the broken bolt. I drilled it with a 3/16" bit and (unfortunately) tried to remove it with an easy-out instead of going to successively larger bits. The ProMAXX Nino Exhaust Manifold Repair Tool mounts directly into the exhaust passage of the EGR side of the exhaust manifold on the Ford 6. Make sure the piston is at top dead center with the exhaust valve open. With the manifold off mig a nut to the broken bolt. I was looking online and on other forums and I found a brand of bolt repair kits online. Kap169 Exhaust Manifold Bolt Repair Kit - No Need To Remove Broken Bolts. P-1   04. ProMaxx Tool | Exhaust Manifold Repair Tools and More Cart Empty. engine size. And can I just replace the one broken rear bolt or should I do the whole manifold? I don't want to risk breaking off more and creating a major project teardown. Step 1 - Remove the Exhaust Manifold Bolts. While removing the intake manifold in my daily driver, one of the four bolts that hold the manifold on snapped. Put it up on my buds hoist yesterday and it turns out that i have 2 broken manifold bolts, one on each side, and they are both closest to the firewall. back and forth for a while and use a small harmer on the end. If only the head is broken off, remove the manifold, try penetrating oil, heat, a few whacks etc to break it loose, then a vice grips or a couple nuts jammed together. The biggest problem was the passenger side, this converter is the. Thought it might be piston slap so took it to the dealer. Rust and corrosion can also fuse the exhaust manifold studs to the engine block of your older vehicle. On the driver`s side rear exhaust port (cylinder #8) the upper and lower bolt heads are broken off. Install this part is to repair the Driver's Side Rear Corner or the Passenger Side Front Corner broken exhaust manifold bolts; The Exhaust Manifold Bolt Repair Brackets will repair the exhaust leak without having to remove the cylinder head or drill out and replace the broken end bolts; The objective of the Exhaust Manifold Bolt Repair Bracket. Looks to be a crack near the bolt-on to the elbow. When I pulled down the engine I am rebuilding, I could see and feel that the exhaust bolts were rusted in place. Our Exhaust Manifold Hardware Kit provides you with the proper studs, bolts, and nuts for replacing your manifold. * Then remove exhaust manifold bolts. Pre-Powerstroke Diesel Section Events & Rallies. 0L, but all 3rd gen LS based engines in trucks. I was able to disconnect it from the downpipe without breaking all but a single bolt. Yes, fairly safe, just keep the dash vents open, windows up, and don’t use the recirculate button. Yeah, Ive thought a little bit about it. It all went great, I pulled out three broken bolts and started bolting the new manifold on. Repeat this process on the mounting holes for the turbo on the exhaust manifold. 5" Exhaust Repair Oval. I have a 06 Hemi with broken Exhaust manifold bolts, it has an exhaust leak only at start up for maybe 1 minute or less,,,,, 1500 dollars repair each side at the shop ugh, have been told its a common Hemi issue :4-dontknow:,,,,, question is what is the scenerio if I don't have it repaired ?. Dodge Truck & SUV forum with the best tech and vehicle help on the web. This page is showing how to use this tool to remove a broken bolt on the Cummins ISX Exhaust Manifold. I'm not 100% sure if you swapped out the oem bolts now you'd stop the warping issue later, if it is going to happen to your truck. This Manifold Repair Clamp attached to the cylinder head, applies pressure to the manifold and creates a seal to take the place of the broken bolts. most times this is a pain because the studs harden. I admire your due dillagence getting those broken bolts out. I’ll share some photos while we’re at it here. We currently have over 20 Templates to choose from so you can quickly fix Broken Manifold Bolts. Let us know how it goes. Our OE FIX eliminates the need to extract broken studs by providing an external clamping solution. 7 hours to remove and install new manifold/ga. Ended up being able to get the manifold away from the down pipe - once I disconnected the rear manifold at the flange and undid the exhaust bracket underneath the engine there was plenty of play in it. turns out the shield mount to the manifold bolts. I found my 8. Our Exhaust Manifold Bolt Repair are designed to instill a sense of elegance and awe. Dodge Ram 2009-Present: Exhaust Manifold Bolt Issue. These repair kits will not fail like the original bolts from heat and expansion of the manifold. A couple of mechanics came out and listened to it, diagnosed it as a broken exhaust manifold bolt on the passenger side, would cost between $300 and $2000 to fix, depending on if others broke as they took the manifold off, and possibly the head off to fix it. This Manifold Repair Clamp attached to the cylinder head, applies pressure to the manifold and creates a seal to take the place of the broken bolts. Be used to repair the Driver's Side Rear or the Passenger Side Front broken exhaust manifold bolts. Exhaust manifold bolts are subject to extreme amounts of heat. Worst that can happen is burn a valve----then redoing the head can fix that. 2020 Ford Reviews; 2020 Ford Police Interceptor Review By Larry Nutson; 2019 Ford Reviews; 2019 Ford Edge ST 12 Years On - Review By Larry Nutson; 2019 Ford Edge ST Review By Larr. engine size. Got the replacement bolts @ the chevy house today. How can I remove that broken bolt (or stud) to put new bolt (or stud)?. 3 they never seem to be seized in the threads. i didn't fix it just put new gasket and manifold on it. My exhaust manifold needs complete replacement, been welded and repaired once before, held about a year and now has cracked almost entirely around the header near where the head pipe kicks in. [See the sections below and Turbo: Broken Turbo Exhaust Stud] Parts. I have had many exhaust manifold problems with my Fords. You may have to drill out the broken stud. The biggest problem was the passenger side, this converter is the. In drilling it out I went through to the water jacket. You want adequate thickness to make sure that the drill bit is at an exact right angle to the manifold face. Hofefully we can grab on to the remaining part of the bolt and get it out. I'm not 100% sure if you swapped out the oem bolts now you'd stop the warping issue later, if it is going to happen to your truck. Other options are to remove the head and let a machine shop remove the bolt and surface the exhaust face. Skip to main content. If you are trying to find Exhaust Manifold Bolt Repair Kit article fails to dwell right. Tap the cylinder-head-bolt threads to allow proper exhaust-manifold bolttorque. Inspect for broken exhaust manifold bolts. I was changing the Exhaust Manifold on an '09 Chevy Malibu. Exterior; Autolamp automatic on/off headlamps; Vinyl upper door trim w/integral armrest, map pocket, courtesy lights; Heating, Ventilation & Air Conditioning; Air conditioning; En. 8 out of 12 bolts broke off! I hope you can see the photos of the exhaust bolts, the broken studs , the tool I had made to drill out the 8 broken manifold bolts. Find great deals on eBay for exhaust manifold repair. Depending on the cost to repair the broken bots, it might be more cost effective to have the Banks system installed. Next, clean up the mating surface and install the header with the supplied gasket. That will take care of the broken bolt situation, and give you LOTS more power!. The ProMAXX Exhaust Manifold Repair Kits are designed to help technicians remove and repair broken exhaust manifold bolts in Dodge, Ford, GM and Isuzu engines. Installation Procedure 2007 Hummer H3 2007 ENGINE Engine. Provides the flexibility to use an extractor bit or continue to drill the broken bolt all the way out. RockAuto ships auto parts and body parts from over 300 manufacturers to customers' doors worldwide, all at warehouse prices. Go to the local parts store. »3 broken exhaust manifold bolts---3500 bucks If I can do this myself and save roughly 3300 off the repair quote I'll be proud I did it myself. 8 Broken Manifold Studs - Part 1 - Duration:. Assuming there's room on the manifold flange, which I can't remember on that particular stud. 2pcs Repair Broken Cracks Broken Sale. Exhaust Manifold Repair - Broken Ear. Summit Racing and Harbor Freight have solutions for broken bolts and stripped threads. (1) on the drivers side, (2) on passenger. I am trying to get my 77 911 2. If it does turn out to be a cracked manifold I'm considering a different approach. Cost to replace broken manifold bolts Can anyone tell me what it will cost to get the broken bolts extracted and new ones installed. Stock exhaust manifolds are made of cast iron which, while long lasting, does not do the job of getting heat out as well as a performance manifold (which may be ceramic lined or steel coated). Once I got the manifold off, I could see that it snapped above the surface of the hole, maybe 1/8" or 1/4" or so. The 454 engine was notorious for having exhaust manifold problems and I had a warped manifold with a broken stud on my 1996 454. The 3 bolt flange bolts that connects the Y pipe to the exhaust pipe came off easily. This is a discussion on Broken exhaust manifold bolt within the External Engine forums, part of the LSx Technical Help Section category; Damit! ! Every thing was going so well all the bolts were coming out no. With more and more broken exhaust bolts reported on the water-cooled engines, the headache of repairing a broken bolt is becoming epidemic. The shop used a combination of bolt extractors and an O2 torch to heat and blow out the broken bolts and studs. With rare exception, this is met with either a broken cylinder head or other components being pried against. Use a long liz-inch socket wrench driver to loosen the bolts or nuts. 1999-2003 GM Trucks 4. Pics taken from below the vehicle, and the wet around it is PB Blaster. You either twist off a nut, break or round off a screw, or strip out the threads entirely. I am jumping ship to GM. Install this part is to repair the Driver's Side Rear Corner or the Passenger Side Front Corner broken exhaust manifold bolts; The Exhaust Manifold Bolt Repair Brackets will repair the exhaust leak without having to remove the cylinder head or drill out and replace the broken end bolts; The objective of the Exhaust Manifold Bolt Repair Bracket. The Studfix clamp reattaches your exhaust down-pipe and flange to your manifold by hooking over your manifold’s ear, simply tighten the provided. its flush with the head so i cant weld a nut onto it. For all B230 engines, the exhaust manifold nuts are Volvo p/n 948645; washers are p/n 949362. My used GT40P had a broken exhaust manifold bolt. Exhaust manifold bolt broke off into head, is there anything I can use to temporary fix it.